Convert More with UV LED: Discover Solutions for Narrow-Web Retrofits

Phoseon’s proprietary solutions offer an improved converter experience with UV LED technology, UV LED opens the door to new revenue opportunities with the ability to print on heat-sensitive and thinner substrates, offering increased profitability for printers and converters. Phoseon solutions offer higher print quality, faster curing speeds, and a more reliable curing process. New revenue streams become available with the unique UV LED technology benefits, in addition to saving energy and eliminating replacement part costs.

Nexus ONE™ UV LED Retrofit Solutions

The Nexus ONE™ UV LED curing systems are ideally suited for flexographic printing applications, delivering the best performing solution the industry. With 2.5 times more LED diodes than competitive products and patented thermal management techniques, Nexus ONE products deliver the highest total UV power output to achieve increased print speeds, increased press uptime, and double the product lifetime. Nexus ONE is the first UV LED curing system available with a five-year warranty for the entire system, offering investment protection for customers.

Nexus ONE fully integrated solutions include the light sources and the Nexus Tower power and control system. The Nexus Tower provides a configurable power and control system, providing a complete solution for new installations and retrofit upgrades. Retrofit installation kits are easy to install and can be completed by our experienced field engineers.

Enhance Capability

By retrofitting your press with Nexus ONE UV LED curing systems, you will be pushing your performance to levels previously not attained. The intense UV output paired with UV LED flexo inks achieve record press running speeds. The low heat output enables new capabilities such as heat-sensitive materials, unsupported films, and thinner substrates while requiring less maintenance and energy.

•          Higher quality opaque whites & dense blacks

•          Deep through curing

•          Heat sensitive substrates

•          UV metallic range

•          Fluorescent colors without fading

•          Low migration process

Increase Profitability

Since UV curing issues on press are typically the result of faulty mercury lamps, the formulation, or the converting process, the use of UV LED technology eliminates the UV curing system as the source of the problem. This saves time in troubleshooting and ultimately has a positive impact on the bottom line. Unlike mercury UV curing lamps, UV LEDs do not emit ozone, eliminating the need for large blower systems or exhaust air ducting and allowing converters to optimize their floor space.

Phoseon Advantages to Increase Revenue:

•          Higher yields due to consistent, reliable curing

•          Increased press up-time due to instant on/off technology

•          Low maintenance (no reflectors, shutters or bulbs)

•          Faster throughput

•          Reduce shipping costs with lighter, thinner materials

•          Energy savings of 50% to 80%

•          Save money without the need to stock replacement parts

•          No disposal costs for mercury bulbs

•          Lower operating costs with no external exhaust blowers

Safer Workplace

With UV LED Technology, converters can provide a safer working environment for any employee working with the press, so they are able to work with the system, instead of around it.

Phoseon Advantages that Create a Safer Workplace:

•          No harmful UV-B or UV-C output with narrow range of UV-A

•          Ozone-free

•          Quieter system with no blowers and ozone exhaust fans

•          No moving parts

•          No cool-down time due to low heat

•          Mercury-free and no hazardous material handling and disposal

•          UV LED technology is completely RoHS compliant

Customer Testimonials

Customers who switched to presses using Phoseon UV LED curing solutions have discovered that production times and unproductive downtime are reduced and while saving money on maintenance and energy.

LED solution is EASY to implement and to use:

•          Improve profits

•          Print on more substrates

•          Increase your yields

•          Higher speeds

•          Easy maintenance

See our customer testimonial videos here: UV LED Curing Multimedia - Phoseon Technology

Interested in learning more about our UV LED curing solutions? Retrofit your press to convert more today! Please contact us with your application at Contact Phoseon - Phoseon Technology